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POWERCRAFT

Custom Battery Pack 25.6V 192Ah · 400A BMS · built-in charging module

Custom Battery Pack 25.6V 192Ah · 400A BMS · built-in charging module

Custom-build quote item

Product codeDMOP-256LF192-B400-C60

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contact@devicemall.co.kr · 02-982-7070 (Mon-Fri 09:00-18:00)
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Application — Special-purpose vehicle power

Requirement — The request was to consolidate high-output discharge for special-purpose vehicle power into a single power unit.

Solution — We configured a LiFePO4 8S pack (DC 25.6V, 192Ah) together with a charging module.

Result — A discharge configuration rated at 200A maximum (400A peak @ ≤1.5s), housed in approx. 55kg, completes special-purpose vehicle power in a single pack.

If you are considering a custom build to a similar specification, submit a requirements sheet. Our engineer will review it and respond.

Specification

Specifications

Product CodeDMOP-256LF192-B400-C60
General
ModelDMOP-256LF192-B400-C60
DimensionApprox. L392.5 x W616.3 x H580mm (including protrusions)
WeightApprox. 55kg
Battery ① Electrical specifications
Battery Type8S - LiFePO4
Nominal Voltage25.6V (22.4–29.2V)
Nominal Capacity192Ah
Energy4,915Wh
Max Discharge Power5,120W
Charging MethodCC-CV(Constant Voltage with Limited Current)
Standard Charging Condition (0.2C)29.2V±1%, 38.4A, CC-CVEnd Current : 3.84A (0.02C)
Max Charging Condition29.2V±1%, 96A, CC-CVEnd Current :3.84A (0.02C)
Standard Discharge Current (0.2C)38.4A
Max Discharge Current200A
Instantaneous Discharge Current400A @ ≤1.5s
Discharge Cut-off Voltage22.4V2.8V per cell
Vehicle charging moduleIN 24.6–32.0V to OUT 29.2V, 60A(CC-CV)
Battery ② Operation · Safety
Max Temperature RangeCharging: 0 – +45°C
Discharging: -20 – +55°C
Storage (recommended): +5 – +30°C
Battery Management SystemModule configuration: 8P
Overcharge cutoff: 3.70–3.90V±25mV per cell
Overcharge recovery: 3.50–3.70V±50mV per cell
Over-discharge cutoff: 2.00–2.50V±25mV per cell
Over-discharge recovery: 2.40–2.90V±50mV per cell
Overcurrent cutoff: 105A–130A±25% per module
Short-circuit protection: Yes
Over-temperature cutoff: Yes
Cell balancing: Yes
Control method: MOSFET
Storage LifeUp to 6 months under no-load conditionsState of charge: SoC 60%
Environment: ambient 25°C, humidity ≤70%
Cycle Life≥60% of nominal capacity after 2,500 cycles
Charge/discharge condition: standard charge, then discharge at the standard discharge current down to the cut-off voltage
Terminals · Control
Terminal configurationPositive(+) : 3P(+++)
Negative(-) : 3P(---)
Terminal specificationRating: 600V, 100A (per pin)
Operating temperature range: -40°C – +85°C
Terminal fastening and wiringBolt: SCREW M6X16 nut
Thread: M6*P1.0(B5.0)
Charge/discharge switch (ON/OFF)Charge/discharge switch (ON/OFF)