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POWERCRAFT

Custom Battery Pack 50.4V 30Ah · 100A BMS · 24V DC-DC module

Custom Battery Pack 50.4V 30Ah · 100A BMS · 24V DC-DC module

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Product codeDMOP-504LI30-B100-CV24

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contact@devicemall.co.kr · 02-982-7070 (Mon-Fri 09:00-18:00)
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Application — AGV and material-handling equipment power

Requirement — The request was to consolidate 24V regulated auxiliary power for AGV and material-handling equipment power into a single power unit.

Solution — We configured a Li-ion 14S pack (DC 50.4V, 30Ah) together with a 24V regulated DC-DC converter.

Result — Two simultaneous outputs — a main DC 50.4V rail at up to 50A (120A peak @ ≤5s) plus regulated 24V 10A outputs — housed in approx. 13kg, complete AGV and material-handling equipment power in a single pack.

If you are considering a custom build to a similar specification, submit a requirements sheet. Our engineer will review it and respond.

Specification

Specifications

Product CodeDMOP-504LI30-B100-CV24
General
ModelDMOP-504LI30-B100-CV24
DimensionApprox. L280 x W389.3 x H75mm (including protrusions)
WeightApprox. 13kg
Battery ① Electrical specifications
Battery Type14S Li-Ion
Nominal Voltage50.4V (42.0–58.8V)
Nominal Capacity30Ah
Energy1,008Wh
Max Discharge PowerMain – DC 50.4V, 2,520W
Converter (regulated) 1 – DC24V, 240W
Charging MethodCC-CV(Constant Voltage with Limited Current)
Standard Charging Condition (0.2C)58.4V±1%, 6A, CC-CVEnd Current : 0.A (0.02C)
Max Charging Condition58.4V±1%, 15A, CC-CVEnd Current : 0.6A (0.02C)
Standard Discharge Current
Max Discharge CurrentMain – DC 50.4V, 50A
Converter (regulated) 1 – DC24V, 10A
Instantaneous Discharge CurrentMain – 120A @ ≤5s
Discharge Cut-off Voltage42.0V3.0V per cell
Battery ② Operation · Safety
Max Temperature RangeCharging: 0 – +45°C Discharging: -20 – +55°C Storage (recommended): +5 – +30°C
Battery Management SystemModule configuration: 2P
Overcharge cutoff: 4.20–4.25V±25mV per cell
Overcharge recovery: 4.00–4.20V±50mV per cell
Over-discharge cutoff: 2.50–2.90V±80mV per cell
Over-discharge recovery: 2.70–3.30V±100mV per cell
Overcurrent cutoff: 100A–125A±25% per module
Short-circuit protection: Yes
Over-temperature cutoff: Yes
Cell balancing: Yes
Control method: MOSFET
Storage LifeUp to 6 months under no-load conditionsState of charge: SoC 60%
Environment: ambient 25°C, humidity ≤70%
Cycle Life≥60% of nominal capacity after 500 cycles
Charge/discharge condition: standard charge, then discharge at the standard discharge current down to the cut-off voltage
Environment: ambient 25°C, humidity ≤70%
Terminals · Control
Terminal configurationOutput: 1P(+ -)
Charging: 1P(+ -)
Terminal specificationRating: 600V, 100A (per pin)
Operating temperature range: -40°C – +85°C
Terminal fastening and wiringBolt: SCREW M6X16 nut
Thread: M6*P1.0(B5.0)
Recommended tightening torque: 12kgf·cm
Charge/discharge switch (ON/OFF)Option: charge/discharge rocker switch (ON/OFF)